When it comes to metal fabrication inspection, there are many different tools to choose from. These tools may include the Laser, Planar inspection system, Micrometer, or Laser scanner. The following article focuses on a few of the more common types of inspection tools and their uses. Hopefully this article will help you choose the right one for your needs. However, if you’re interested in learning more, please feel free to continue reading.
FabriVISION Laser
The FabriVISION Laser is a high-tech laser-based inspection system designed to improve inspection performance, quality control processes, and production capacity. It has been used for more than two decades and is used by more than 500 customers worldwide. This machine increases inspection accuracy and decreases first article inspection time by up to 96%. It also eliminates costly human errors in measurement and inspection, resulting in more profitable production.
This inspection system provides comprehensive scan data, including the profile of formed and existing parts. The software allows users to manipulate the data to analyze the parts and generate a report. The report can be exported to an industry-standard CAD file for easy reference. It can handle up to 90 kg of sheet metal and is auto-calibrated for high accuracy. It also generates color reports automatically. The FabriVISION laser is an excellent investment for quality-conscious metal fabrication companies.
Planar Inspection System
The Planar inspection system was designed for speed, accuracy, and ease of use. It measures all features completely and generates multiple report types automatically. With minimal operator input, Planar measures parts in-line. Simply place the part on the measurement surface, scan the barcode, and then the Planar performs the measurements. For fast and accurate results, Planar inspection systems are the best option. Here are some of the benefits of using a Planar inspection system for your metal fabrication inspection needs.
Planar is easy to operate and available in a variety of sizes and is easy to install on a factory floor. It has an incredible measurement capacity and is easy to install. Planar inspection systems are fully integrated, and provide quality assurance and reverse engineering capabilities. Whether you need to measure flat parts for quality control, reverse engineering, or product improvement, Planar has a solution for you. These systems offer a quick return on investment.
Micrometer
The micrometer is a vital tool for measuring the quality of metal fabrication. These devices use a threaded screw to measure distances. They also have a thimble and a spindle that’s driven against an anvil. The sheet metal is then placed between the two and every turn of the screw translate to vertical movement of the spindle. When the screw is turned to the correct torque, the measuring point will move along a straight line.
A typical micrometer consists of a cylindrical frame that contains the anvil and movable spindle. The frame is rigid and c-shaped, with the anvil and spindle mounted on opposing sides of a c-frame. The frame is also large enough to hold a 10 cm piece of steel. Its anvil and spindle slide outward and inward, and this movement provides the measurement distance between the two parts.
Laser Scanner
If you need to make precision measurements for metal fabrication, a laser scanner is your best bet. It can work in conjunction with a CMM or other measuring equipment to increase the accuracy and speed of measurements. With its versatility, 3D laser scanning can help you make accurate measurements for a variety of metal products, from sheet metal to automobile parts. Here are some of the reasons to use a laser scanner for metal fabrication inspection.
Time-saving: The use of a laser scanner helps manufacturers reduce costs while ensuring consistent quality. It also saves resources: laser scanners produce higher-quality parts in less time than other methods, which helps companies reduce manufacturing costs. Many metal fabrication companies use laser scanning technology to ensure their products are of the highest quality. And because laser scanning is fast, they can provide accurate and reliable data that allows them to produce better products.
In-Process Sample Inspection
In-process sample inspection for metal fabrication can be an important tool for improving quality control and preventing last-minute delays. This approach also prevents the waste of materials and helps to measure quality data throughout the entire production cycle, including repairs and overhauls. Often, it is part of a solution for production workforce management, document management, and quality control. But what are the benefits of in-process inspections? Here are five.
To ensure that the material being inspected is free from defects, the process should be documented. The tool used should be specified, as well as the level of magnification that will detect any defects. The inspection method must be consistent and repeatable, as some metal fabrication processes require close one-to-one labor commitment. To help avoid errors, automated systems may be used for certain tasks, but these are not necessarily geared toward low-volume, high-mix manufacturing environments.